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About Seaman Corporation

Seaman Corporation is a privately held, multi-generational family-owned U.S. manufacturer and trusted provider of protective solutions, delivering high-performance industrial coated fabrics since 1949.

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1000 Venture Boulevard
Wooster, Ohio 44691

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Whitehall, PA 18052

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Tensile fabric canopies beneath the Penn State water tower
Case Studies

Penn State Water Tower Tensile Canopies

One of the many parts of the $61.6 million renovation and improvements to the water system on Penn State University’s main campus in State College, Pennsylvania, included replacing a large water tower. The 140-foot tower, which supplies water to the campus’s dorms and other buildings, is part of a system that uses over 550 million gallons per year. Construction of the new water tower on the northern section of campus began in 2015 and finished in the summer of 2017, and it included the addition of a unique shade structure built from tensioned architectural fabric.

Just steps from the Palmer Museum of Art and adjacent to the Stuckeman Family Building, the new water tower includes a seating and stage area covered by a PVC-coated polyester membrane finished with a cross-linked PVDF topcoat. The initial design of the tensile structure was a combined effort between Derek Kalp, PLA, ASLA, Landscape Architect at the Penn State Physical Plant, and students at the Stuckeman School of Architecture and Landscape Architecture, of which Kalp is an alumnus.

“Because the tower itself is so large, we wanted to create a canopy to stop the eye,” said Kalp. “The climbing baffles on the legs and web-like canopies work in concert to distinguish the canopy from the rest of the tower. Additionally, the location of the water tower drove the desire to create a common space that reflected the natural surroundings. The unique shape of the canopies is reminiscent of a spider plant. The legs were painted brown to emulate the nearby tree trunks, while the tower itself is a light blue to match the sky.”

In addition to the distinctive aesthetic the canopies brought to the project, the tensile structures serve as a shelter to protect students and staff from the tower’s condensation. Kalp noted, “Water from the tower is around 52°F and condensation will inevitably form and trickle down the tower. The canopies allow the space under the tower to be usable almost year-round, as the fabric is durable enough to withstand not only the dripping condensation, but also rain and snow.”

Tensile fabric canopies beneath the Penn State water tower

Engineered and fabricated in Pennsylvania

Bethlehem, Pennsylvania-based Signature Structures brought the project to Lightweight in Whitehall, Pennsylvania. Together the two teams recommended and manufactured the tensile solution for the canopies, with Lightweight’s in-house engineering group resolving the panel geometry and structural efficiency. Lightweight Structures does not install. The canopies were erected by Signature Structures, one of the certified installation partners who complete the projects we fabricate.

The membrane specified for this project is a PVC-coated polyester architectural fabric with a cross-linked PVDF topcoat, selected for a canopy that will be rained and dripped on for decades and is expected to stay bright white while it is. Its base cloth is pre-stressed during manufacture so that warp and fill stretch stay closely balanced. That property mattered most here, because a doubly curved sail has to take prestress evenly in both directions to hold its shape.

Tensile fabric canopies beneath the Penn State water tower

A comfortable, year-round space

Daylight and solar heat were both part of the material conversation. The canopy fabric passes enough diffuse daylight that the space beneath the tower does not read as dark, while limiting the solar heat that reaches the seating below. Comfortable shade needs both.

Signature Structures served as the overall project manager, involved in every aspect including installation. “Though the project took several years from design to fruition, the design and installation itself were fairly painless for our team, as such thorough prep work had been done by all who were involved. The product is easy to install in the field due to its manufacturing process, which captures the stretch and flex up front so it arrives as a near-finished product,” said John Dufal, President, Signature Structures, LLC.

Complete with changing LED lights that illuminate the structure at night, the area is a welcoming change of pace for students looking to enjoy the outdoors while still being shielded from the sun or rain. According to the Penn State Daily Collegian, “Even on some of the gloomiest days in Happy Valley, students still like to take advantage of this space.”

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